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Zippo repair at home (manual)

Message

Ratt1e - Member

St. Petersburg

18:00 - 19 June 2010

Posts 19

1

Message edited 18:32 - June 19, 2010 user Ratt1e


Saw a lot of messages and questions related to the bent cap, eyelet, backlash, etc. and decided to write a small tutorial.

Immediately apologize for photo quality, then mb if'll get a good camera down (right now on the phone, although there 5mks) perefotkayu.

Preface: The operating position lighters in the manual - when the cover is folded to you, ie front side (where the picture is marked) on the left and rear right. Consider loops in order from left to right.

(Coin for balance sprinkled, because without inserts))

Before you take out the insert repairs, take the pliers / platypus (main bottlenecks) and start.

Actually, the main problems:

1) cover protrudes forward / backward relative to the lower housing.

At Zippy (majority) 5 loops, 2 of them lower (second and fourth) and the top 3 (Cover) - 1st, 3rd and 5th. Gently (keyword - carefully) bending back each loop separately slightly forward / back, we can achieve the desired effect. Correspondingly, bending back and lower 2u 4yu loops on itself, can move forward cover (themselves), and if from himself - back respectively. With 1, 3 and 5 eyelets opposite - bending back on itself, it is moved forward cover on themselves - back. The main thing is not transmitting, and then we can break them :)

2) The cover is bent sideways (especially noticeable in the open state)

Similarly buckled tabs. If the cover is bent to the right - turn down myself fifth and tuck over the first loop. If left - on the contrary everything.

3) Backlash cover

Here everything is easy, and it is necessary to look at the location of loops in which direction they are bent and bent backwards, so they ended up on the same line - "parade loops": D (by analogy with the "Parade of Planets")))

For the first three issues - is also important curvature sleeve that loops inside :) So bend so that the sleeve eventually straightened)

4) Backlash (falling out) inserts.

There are several solutions.

1. Adding a spacer between the insert and the wall (paper, wrapping tape inserts, etc.)

Scotch is very convenient, but is a minus - gradually glue melts and "spreads" to insert, one stnovitsya sticky and nasty :)

2. Compression lighter body. Hands as possible, and anything mechanical - vise jack: D (there are plenty of videos on YouTube manual)

3. Expansion inserts - expanding its walls (for example, the same pair of pliers), knocking out "pimple" on the inside, etc. (There are plenty of videos on YouTube manual)

4) eyelets tucking themselves - it helps if you insert dangles along.

kypexin - Administrator

18:08 - 19 June 2010

1670 posts

2

A picture? :)))

Ratt1e - Member

St. Petersburg

18:19 - 19 June 2010

Posts 19

3

forgot first)


Leonid - Member

20:14 - 19 June 2010

Posts 14

4

Decent manual. Many may come in handy!

solobok - Member

5:57 - August 6, 2010

Posts 109

5

Message edited 17:26 - August 6, 2010 user solobok


Put my two cents. So, initially I had Zippo LOSS PROOF 2005.

Here's a.

Extremely handy feature of this lighter is the property of "neteryashki": fall out of the pocket of jeans or, for example, leather pants (like me) - hang on elastic, looped, for example trenchik belt. But gum thread braided gradually frays on the edge of the pocket, on which squirms while walking the floor jackets or other outerwear. Because chafing had periodically shortened string. Finally, it was quite difficult to pull to face lighter to light. Then I replaced the string on a chain. That was a mistake. It was winter. On the street, in rapid, I tried to pull out of his pocket for a lighter chain (as I did with the rubber band: a dashing gesture, then catch the air escaping from the pocket Zippo). And then I heard the sound, similar to the empty cage shooting rifles. Lighter remained in the pocket, a chain that has no elastic gum, tore the hell out of brass Zippo-loop bracket and - in the snow, with the ends.

That's when I took up home repairs.

So. Take the brass stud (can normal, but brass stronger), about the diameter of a suitable loop, slightly thicker to enter a ring loop tight. Rounding the tip of the nail needle files or just a file. Nibble nail pin length is approximately four loop ring (ie, shorter than one ring, for a total of five). Treat the other end of the pin in the same needle files, a file (just for accuracy form after installation in the loop). Set the lid in place lighters, combining looped ring body and cover, and fasten the lighter vertical circulation scotch (not to take then a combination of parts required to operate the hand). Put the lighter flat. Put a loop hole in the end of the pin, holding some tool (fingers uncomfortable - too small object, I used the folding pliers Leatherman, but the fit, I think, and the usual tweezers). ACCURATELY hammered pin hammer in a loop until almost the end, then install it on any pin end of the pin (for example, other such blunt nail). Hammer pin to the end we already hitting this "superstructure" rather than by the end of the pin, so as not to damage the body of the lighter hammer. So, hammering pin until until it is recessed into the loop equally on both sides, right in the middle loop, with the characteristic "pits" on both sides, as it looks at all Zippo factory assembly. Everything! All cases - for fifteen minutes, if not well at all in a hurry. And generally - for five minutes. First time (very short) cover will work tugovato but soon pritrutsya details.

That's what I did.

As you can see, not knowing and not guess that there's something wrong. Is that pin a bit thicker than usual, but actually rings in the loop under this type of lighters themselves more than usual, because the brass hinge bracket-gum thick enough.

I write about all of this now because after the repair has enough time (if you remember, it was in the middle of winter), and sea trials have shown that the lid works fine I use this lighter often away from home, it is always with me, though now its advantage - the inability to lose - lost. But I used to carry it with you just ... Renovated lighter suddenly become the most ringing of my entire collection, apparently, brass pin adds ringing. And at the same time adds and stiffness of the whole structure: now do not cover becomes loose, do not play a part.

Easy to understand that in this manner can be repaired any Zippo, which has problems with the pin, for example, it is lost. More than once I came across these items on online auctions, and rare, but broken lighters are always much cheaper. And then I void sumnyashesya did not take these items. But you could get a complete rarity, with a minimum of repair ...

Just knocking "native pin" and changing on a tight homemade, you can get rid of the lid laxity very much "tired" in this sense is the collection of copies. No one will ever guess that the pin was replaced, and the cover and if get loose again, probably not very soon, because my last December not become loose one iota. A readily opened (including lighters with shaking) cover a few days after the start of use.

Finally, one more note: the nail that will pick up, must necessarily go into the loop tight to his score had there, otherwise the pin will then travel constantly at work cover.

yezh - Member

15:11 - September 4, 2010

68 posts

6

Good afternoon, colleagues. Dropped at work lighter in waste oil as a result of cotton swabs have been ruined. Tried to replace conventional cotton, as a result of petrol disappears one day and poorly lit. Send it in for repair bummer reluctance to hang on mail i.t.d.i.t.p. Someone tell me what you can do with their hands, how to replace tampons?

kypexin - Administrator

15:48 - September 4, 2010

1670 posts

7

yezh writes:

Good afternoon, colleagues. Dropped at work lighter in waste oil as a result of cotton swabs have been ruined. Tried to replace conventional cotton, as a result of petrol disappears one day and poorly lit. Send it in for repair bummer reluctance to hang on mail i.t.d.i.t.p. Someone tell me what you can do with their hands, how to replace tampons?


yezh - Member

19:34 - September 4, 2010

68 posts

8

Thank you for the quick response, can be very useful.

Mang0 - Member

18:20 - October 18, 2010

Posts 7

9

People, but that does not bend when the lid is closed plotono on both sides? Lighter original's just fell to the floor a couple of times .... Especially visible through slit when you look at it without the insert inside.

Gorynych5 - Maniac

Moscow

18:36 - October 18, 2010

1860 posts

10

Tuck loops, without inserts press on the lid and carefully watch where they were displaced, and this is their preload carefully.

gritsaenko - Member

18:36 - November 1, 2010

Posts 30

11

Hi everyone! I'm afraid to touch himself loops though read someone they burst! Tell me please, in koroluse eliminate backlash? Also one does not close tightly cover.

faust - Maniac

Moscow

18:52 - November 1, 2010

674 posts

12

gritsaenko writes:

Hi everyone! I'm afraid to touch himself loops though read someone they burst! Tell me please, in koroluse eliminate backlash? Also one does not close tightly cover.


if a strong backlash, it may zamorochatsya. and have a dick knows ...

Gorynych5 - Maniac

Moscow

19:11 - November 1, 2010

1860 posts

13

Do not worry will not crash, it should be hard, in order to burst. In this case, you in Koroluse repaired. Perhaps the only service where there is no such thing as a Denial of warranty because mehpovrezhdeny))

Mang0 - Member

23:22 - November 1, 2010

Posts 7

14

And I thought that's what you want there ... what would you exactly pochenili backlash? Make of him a huge backlash! Then take a hundred pounds))) I did so, I wait here until repaired lighter ..

gritsaenko - Member

0:13 - November 2, 2010

Posts 30

15

:)) Well as repair - indicates what and how

Mang0 - Member

14:52 - 19 November 2010

Posts 7

16

In general called me out of the store through which I sent in for repair Zippy, saying that "repaired, come to take away." Not having free time to go there, I sent my girlfriend with the words "if there is at least a small backlash lighter do not take." And so it was: Lighter returned with the same backlash though the insert with the new gold color. Prodovtsa efforts even as it remove backlash fiddling with eyelets not helped. Now, she was sent to America and will have to wait about 3 months said ...

legalize - Guest

18:45 - 14 March 2011

17

Message edited 19:00 - March 14, 2011 by legalize


Luft (falling out) inserts.

Solved the problem this way:

Basic and very effective!

Homo_man - New member

21:04 - October 7, 2012

3 posts

18

Body for the experiment: zippo 1941 replica

insert does not fall, but there is also a backlash after the opening you need to constantly put pressure on the windshield, to put it in place before closing ...

problem in the ribs insert has a 0.5 mm than the outer part (the width naooborot all ok)

Cured as follows: take 1-blade safely cut it in half, folded halves, measure up in height (about 5 mm should be cut) and skleyal superglue for metal, then what happened prikleyal same superglue to the inner side of the body opposite from the hinge side.

Result: prilyagaet insert tightly to the side of the body where the hinge when opening the lid is no backlash, pytaschit insert very difficult, but possible, upgrading externally invisible, sound opening the lid has not changed.

And I changed the wick on silica cord NIS-2 (2 mm diameter) ... now I will look undercooked whether or not modernized wick and evaporates quickly whether or not petrol

What's interesting is when replacing the wick turned out that the original was some short 7-8cm, and not 15 cm .... stowed and not as a form of z like should be ;)

By the way for comparison at the same time put the same cord and imco 6700

Let's see who is faster "die" in terms of work from one filling)


yezh - Member

16:47 - October 8, 2012

68 posts

19

Somebody wrote in a certain topic, which is probably lighter, not the past "gospriemka" in the United States put in a box and sent to Russia, Ukraine, Belarus, ie, in the CIS. I think that this is not so. I have a copy, bought in the U.S. in 2007. Lighter in constant operation, but with a few interruptions. Cover loose-Horror! Loop is no longer on the same level, but holds petrol, wheel podisterlos true, although spark gives regularly. Lighter even closed rumbles like a rattle (so loose cover). But I'm not doing anything, I want to see how it will stretch even in this mode. She just get a light not just me, I always have it on the table and she enjoyed wife, children, guests, etc. Most importantly, the manufacturer nothing to show except backlash. It works! Works fine! And if I would get that much play, I'll move her car and send it in for repair.

chaa174 - Expert

18:49 - October 8, 2012

503 posts

20

yezh writes:

Enjoy it ... and a wife, children, guests, etc.


and introduced a natural urchin 7 years, flicking from Batin Zippo belomorinu relish and spits tobacco shreds ...

right, with emotion already had tears ...

=)

yezh - Member

21:04 - October 8, 2012

68 posts

21

My children are grown and have three granddaughters.

Voronov - Moderator

21:29 - October 8, 2012

Posts 32

22

yezh writes:

My children are grown and have three granddaughters.


It was just a joke. It seemed to me ridiculous.

Zvonkoff - Moderator

Novorossiysk, Black Sea

22:20 - November 9, 2012

951 posts

23

Posted by louman:


In general lighter bought six months ago, has used the cover peeled back. The operation had no effect but still like unpleasant) picked loop but nothing, who knows what to do, write. http://s3.uploads.ru/Vb9KZ.jpg&rdquo ; alt = "" />

Zippers - up shit! Zippers above the shit!

Zvonkoff - Moderator

Novorossiysk, Black Sea

22:21 - November 9, 2012

951 posts

24

Posted by chaa174:


damn ... must be something to do with the themes of the cover ... the fifth unless the 6th discussion begin ...

ACF can with links? the most popular questions and tyts their discussion?

Related:

- A reference to the correct picture - clickable

- Do not have to pick exactly. you can try to force the lid back centuries to overcome the closed position, as in the photo.

- But in general you can not try to - eventually she did so skewed it's fate any Zippo. functional benefit as you yourself have noticed does not suffer. it is only when a strong bias, when there is a clear gap is formed between the body and the cover is increased evaporation and benzyl - then why not to bother, as well ... until the first fall or landing on the lighter your most sensitive organ - pulp back.

PS: for 1941 - Respect our man ;-)

Zippers - up shit! Zippers above the shit!

Zvonkoff - Moderator

Novorossiysk, Black Sea

22:22 - November 9, 2012

951 posts

25

Posted by louman:


Thank you))

Zippers - up shit! Zippers above the shit!

Zvonkoff - Moderator

Novorossiysk, Black Sea

22:23 - November 9, 2012

951 posts

26

chaa174:


damn ... must be something to do with the themes of the cover ... the fifth unless the 6th discussion begin ...

ACF can with links? the most popular questions and tyts their discussion?


I will do the same topic, which will be discussing all sorts of damage, etc. Must still search, by the way, that in my opinion it was like from temok ...

Comrade, louman, make me a link to a photo, I'll post it here.   You can link to Asya 348904668

Zippers - up shit! Zippers above the shit!

Zvonkoff - Moderator

Novorossiysk, Black Sea

22:25 - November 9, 2012

951 posts

27

Moved. Louman, wait a photo, except that no ice turns your question ;)

Zippers - up shit! Zippers above the shit!

louman - New member

17:17 - 11 November 2012

Posts 4

28

louman - New member

17:18 - 11 November 2012

Posts 4

29

chaa174 - Expert

18:02 - 11 November 2012

503 posts

30

Well, colleagues? agree that the patient is hopeless. all bad, lighter broken beyond repair. use it absolutely impossible.

suggest kerf funeral march solemnly prikopat.


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